16-76mm Medium Tube Making Machines - FX45 & FX50
The FX45/50 models are engineered for high-efficiency production of large-diameter tubes, making them ideal for heavy-duty applications in construction, infrastructure, and transportation.
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Description
Introduction
The FX45 and FX50 models are specifically designed for producing medium-diameter steel tubes, ranging from Φ16 to Φ76mm. These tube mills offer a perfect balance of speed, precision, and durability, making them ideal for medium-scale production environments across various industries.
Production Process Overview
Our High-Efficiency Medium Tube Making Machines, specifically the FX45 and FX50 models, are engineered to deliver exceptional efficiency and precision in medium-diameter tube production. The production process includes:
1. Uncoiling: The steel coil is precisely uncoiled to ensure a smooth, consistent feed into the production line.
2. Shearing and Welding: The strip edges are accurately sheared and welded to form a continuous strip, ready for forming.
3. Forming: The strip is shaped into the desired tube profile using advanced roll forming technology, ensuring minimal material stress.
4. Welding: High-frequency welding provides a strong, uniform seam that withstands rigorous industrial applications.
5. Sizing: The tube is sized to meet exact diameter and thickness specifications, ensuring uniformity throughout the production run.
6. Cutting: Automated cutting systems ensure precise, clean cuts, minimizing waste and maximizing material utilization.
7. Final Inspection and Packaging: Each tube undergoes a comprehensive quality inspection before packaging, ensuring it meets all specified requirements.
This efficient production process is optimized to handle a wide range of tube sizes and materials, making these machines ideal for industries such as automotive, construction, and machinery manufacturing.
The FX45/50 production line utilizes advanced roll forming and high-frequency welding technologies, ensuring that each tube produced meets stringent quality standards required for large-scale infrastructure projects.
Key Components Overview
The FX45 and FX50 models are equipped with high-performance components designed to enhance production efficiency:
1. Uncoiler: Ensures consistent and controlled uncoiling of steel coils, providing a stable feed into the production process.
2. Shearing and Welding Unit: Provides precise shearing and welding, creating a seamless strip ready for forming.
3. Forming Section: Advanced roll forming technology shapes the strip into tubes with precision, reducing material waste and stress.
4. High-Frequency Welder: Delivers consistent, high-quality welds capable of withstanding demanding industrial conditions.
5. Sizing Unit: Adjusts tube dimensions to precise specifications, ensuring consistent quality across the production run.
6. Cutting Saw: Automated cutting systems provide clean, accurate cuts, tailored to your specific length requirements.
7. Control System: User-friendly control interface allows operators to easily monitor and adjust the production process for optimal efficiency.
These components are designed to work together seamlessly, ensuring that the FX45 and FX50 models deliver high efficiency and consistent quality.
The FX45/50 models feature reinforced roll tooling and high-powered welding units, which are designed to handle the demands of producing large-diameter, heavy-duty tubes with minimal downtime and maximum durability.
Product Advantages
1. High Production Capacity: With the ability to operate at speeds up to 100 meters per minute, the FX45 and FX50 are engineered for high-efficiency production, maximizing throughput without compromising on quality.
2. Robust Design: These models are built with heavy-duty components to withstand continuous operation in demanding industrial settings, ensuring longevity and consistent performance.
3. Advanced Welding Technology: Equipped with high-frequency solid-state welders, these mills deliver precise and consistent welds, even at high production speeds.
4. Easy Integration: The FX45 and FX50 are designed for easy integration into existing production lines, offering flexibility and scalability for growing businesses.
5. User-Centric Operation: Featuring intuitive controls and automated features, these mills are easy to operate and maintain, reducing the learning curve for new operators.
Applications
The FX45 and FX50 models are ideal for producing tubes used in:
1. Transportation Infrastructure: Ideal for manufacturing tubes used in highway guardrails, street lighting poles, and bridge supports.
2. Sports Equipment: Perfect for producing durable tubing used in gym equipment, stadium seating, and outdoor sports facilities.
3. Refrigeration and HVAC: Suitable for creating tubes used in refrigeration units, air conditioning systems, and other HVAC components.
4. Automotive Components: Used for producing medium-diameter tubes for automotive frameworks, exhaust systems, and safety structures.
5. Agricultural Equipment: Ideal for manufacturing robust tubing used in farm machinery, irrigation systems, and structural supports.
The FX45/50 models are extensively used in the production of large-diameter tubes for infrastructure projects, including bridge supports, highway barriers, and large-scale drainage systems, where reliability and strength are paramount.
FAQs
1. What types of tubes can the FX45 and FX50 produce?
• Both models can produce round, square, and rectangular tubes, offering versatility for various applications. The models are also capable of handling different material thicknesses within the specified range.
2. How does the energy efficiency of these models compare to other tube mills?
• The FX45 and FX50 are designed with energy-efficient motors and power systems, ensuring lower operational costs while maintaining high productivity.
3. What maintenance is required to keep these models running smoothly?
• Regular maintenance includes checking the welders, lubricating moving parts, and ensuring proper alignment of the roll tooling. Periodic inspections and timely replacement of worn parts will keep the mills running efficiently.
4. Can these models be customized to meet specific production requirements?
• Yes, both the FX45 and FX50 can be customized with various roll tooling configurations, welding power settings, and automation options to meet your specific production needs.
5. What support services are available for installation and training?
• We offer comprehensive support services, including on-site installation, operator training, and ongoing technical assistance to ensure a smooth start-up and continuous operation.
Customer Testimonials
• Customer E: “The pipe making machine has been a fantastic addition to our production line. It’s reliable, easy to operate, and has significantly increased our output.”
• Customer F: “We’ve been using the FX50 pipe mill for several months now, and the quality of the tubes is outstanding. The machine’s high efficiency has reduced our production costs.”
Why Choose Us
When you choose our High-Efficiency Medium Tube Making Machines, you benefit from:
1. Superior Efficiency: The FX45 and FX50 models are optimized for high-speed production, ensuring maximum output with minimal downtime.
2. Precision Engineering: Our machines offer precise control over every aspect of tube production, ensuring consistent, high-quality results.
3. Custom Solutions: We offer customized configurations to meet your specific production requirements, ensuring that our machines are perfectly suited to your needs.
4. Expert Support: Our team provides comprehensive support, from installation and setup to ongoing maintenance, ensuring your production line operates at peak performance.
5. Global Trust: Manufacturers around the world rely on our tube mills for their efficiency, reliability, and precision.
Choosing the FX45 and FX50 models means investing in high-efficiency machines that are designed to boost your production capabilities while ensuring consistent, high-quality output.
Specifications
|
Tube Machine Model |
FX45 |
FX50 |
|
Round Tube OD (mm) |
Φ16-63 |
Φ19-76 |
|
Round Tube OD (inch) |
⅝"-2½" |
¾"-3" |
|
Round Thickness (mm) |
0.6-2.5 |
0.7-3.0 |
|
Square Tube Size (mm) |
12x12-50x50 |
15x15-60x60 |
|
Square Thickness (mm) |
0.6-2.0 |
0.7-2.5 |
|
Main Motor Power (KW) |
132/160 |
160/185 |
|
HF Welder Power (KW) |
150 |
200 |
|
Production Speed (m/min) |
30-100 |
30-90 |
With their ability to produce robust tubes of varying thickness, the FX45/50 models are particularly suited for applications requiring high structural integrity, such as bridge construction, highway safety barriers, and large-scale transport systems.
Detailed Model Specifications for Tube Mills
This table includes detailed specifications for all our tube mill models, focusing on medium tube making machines. Click any model number to view its specific details and see how it fits your production line. Custom machine configurations can be provided based on your needs.
|
Machine |
Tube OD |
Tube OD |
Thickness |
Square tube size (mm) |
Thickness |
Motor power |
HF power |
Speed |
|
FX16 |
Φ8-25 |
¼"-1" |
0.2-1.0 |
7x7-20x20 |
0.2-0.8 |
22/30 |
100 |
40-120 |
|
FX25 |
Φ8-32 |
¼"-1¼" |
0.3-1.5 |
7x7-25x25 |
0.3-1.2 |
37/45 |
100 |
40-120 |
|
FX28 |
Φ10-38 |
⅜"-1½" |
0.4-1.8 |
8x8-30x30 |
0.4-1.5 |
55/75 |
100 |
30-110 |
|
FX32 |
Φ12-50 |
½ "-2" |
0.5-2.2 |
10x10-40x40 |
0.5-1.8 |
90/110 |
150 |
30-110 |
|
FX45 |
Φ16-63 |
⅝"-2½" |
0.6-2.5 |
12x12-50x50 |
0.6-2.0 |
132/160 |
150 |
30-100 |
|
FX50 |
Φ19-76 |
¾"-3" |
0.7-3.0 |
15x15-60x60 |
0.7-2.5 |
160/185 |
200 |
30-90 |
|
FX60 |
Φ25-89 |
1"-3½" |
0.8-3.5 |
20x20-70x70 |
0.8-3.0 |
160/185 |
250 |
30-90 |
|
FX76 |
Φ38-102 |
1¼"-4" |
1.0-4.0 |
30x30-80x80 |
1.0-3.2 |
200/110x2 |
300 |
20-80 |
|
FX89 |
Φ50-127 |
2"-5" |
1.2-4.5 |
40x40-100x100 |
1.2-3.5 |
250/132x2 |
400 |
20-70 |
|
FX114 |
Φ63-152 |
3"-6" |
1.5-5.0 |
50x50-120x120 |
1.5-4.0 |
160x2 |
400 |
15-60 |
|
FX165 |
Φ89-203 |
3½"-8" |
2.0-6.0 |
70x70-150x150 |
2.0-5.0 |
200x2 |
500 |
15-50 |
|
FX219 |
Φ102-229 |
4"-9" |
3.0-8.0 |
80x80-180x180 |
3.0-6.0 |
250x2 |
600 |
10-40 |
|
FX273 |
Φ127-254 |
5"-10" |
4.0-10.0 |
100x100-200x200 |
4.0-8.0 |
132x2+160x2 |
800 |
10-30 |
