10-50mm Small Tube Mills - FX28 & FX32
The FX28 and FX32 models are engineered for medium-diameter tube production, excelling in agricultural equipment and energy sector applications where precision and durability are crucial.
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Description
Introduction
The FX28 and FX32 models are engineered to excel in medium-diameter tube production, making them the preferred choice for industries such as agricultural equipment manufacturing and the energy sector. These models deliver precision and durability, ensuring optimal performance in demanding applications.
Production Process Overview
Our Versatile Small Tube Mills, featuring the FX28 and FX32 models, are designed to offer flexibility and precision in tube manufacturing. The production process includes:
1. Uncoiling: The steel coil is smoothly uncoiled and prepared for further processing.
2. Shearing and Welding: The strip edges are precisely sheared and welded to form a continuous strip, ready for forming.
3. Forming: The strip is shaped into the desired tube profile using advanced roll tooling.
4. Welding: High-frequency welding ensures a strong and consistent seam across the entire tube length. The high-frequency welding process ensures a strong, consistent seam, essential for applications requiring high structural integrity.
5. Sizing: The tube is sized to the exact diameter and thickness required for your application.
6. Cutting: Automated cutting equipment accurately cuts the tubes to the specified length.
7. Final Inspection and Packaging: Each tube undergoes a thorough quality inspection before being packaged for delivery.
This process is optimized to ensure versatility in production, making these mills ideal for a wide range of applications including furniture, light construction, and automotive components.
The FX28/32 production line incorporates precision roll forming and high-frequency welding, ensuring consistent tube quality across varying wall thicknesses. This is crucial for applications where both aesthetic and structural integrity are required.
Key Components Overview
The FX28 and FX32 models are equipped with essential components designed to maximize versatility and performance:
1. Uncoiler: Ensures steady, controlled feeding of steel coils into the production line.
2. Shearing and Welding Unit: Provides precise edge welding, creating a continuous strip with minimal waste.
3. Forming Section: Utilizes advanced roll tooling to accurately shape the strip into tubes of varying sizes.
4. High-Frequency Welder: Delivers consistent, high-quality welds suitable for a variety of tube applications.
5. Sizing Unit: Adjusts tube dimensions to meet precise specifications, ensuring uniformity and quality.
6. Cutting Saw: Automated cutting ensures consistent tube lengths, tailored to your specific requirements.
7. Control System: User-friendly interface allows for easy control and monitoring of the entire production process.
Advanced roll forming technology in the FX28 and FX32 models ensures precise tube shaping, reducing material stress and enhancing product consistency.
Equipped with state-of-the-art roll forming technology and high-frequency welding systems, the FX28 and FX32 models ensure precision in tube shaping and welding. These components are designed to minimize material stress and reduce downtime, resulting in higher production efficiency and lower maintenance costs for manufacturers.
Product Advantages
1. Versatile Production: The FX28 and FX32 can handle a wide range of tube sizes, making them suitable for various industrial applications, from light to medium-duty tubing.
2. Enhanced Durability: Built with robust components, these models are designed to operate reliably in demanding environments, ensuring long-term performance.
3. Precision Welding: Utilizing advanced high-frequency welding technology, these mills deliver consistent and high-quality welds across all tube sizes.
4. Operational Flexibility: The FX28 and FX32 offer flexible operation with quick changeover capabilities, allowing manufacturers to efficiently switch between different tube specifications.
5. Low Maintenance: Designed with user-friendly features, these mills require minimal maintenance, reducing downtime and operational costs.
The FX28 and FX32 models offer unparalleled precision and durability, making them ideal for industries requiring medium-diameter tubes. With advanced welding and forming technology, these models ensure consistent high-quality production, reducing material waste and improving overall efficiency. Customers benefit from increased production speeds and lower operational costs, making these models a valuable investment for high-demand manufacturing environments.
Applications
The FX28 and FX32 models are highly versatile and well-suited for producing tubes used in:
• Agricultural Equipment: Ideal for producing medium-diameter tubes used in irrigation systems, greenhouse frameworks, and machinery components.
• Energy Sector: Perfect for creating tubes used in photovoltaic supports, wind turbine structures, and power transmission systems.
• Construction: Suitable for medium-scale structural components like scaffoldings and handrails.
• Furniture Manufacturing: Used for producing robust frames for furniture, including bed frames, table legs, and shelving units.
• Machinery Manufacturing: Ideal for producing hydraulic and pneumatic tubing used in various industrial machines.
The FX28/32 models are widely used in the production of medium-diameter tubes for structural frameworks, furniture manufacturing, and automotive components, where the combination of strength and flexibility is essential.
FAQs
1. What are the installation requirements for the FX28/32 models?
• The FX28/32 models require a stable and level installation site with adequate floor space for the equipment. Detailed installation plans and support are provided to ensure seamless setup and operation in your facility.
2. How quickly can the machine switch rollers between different tube sizes?
• The FX28 and FX32 are engineered for rapid changeovers, typically taking less than 2 hours, allowing for flexible production scheduling.
3. What materials can these models process?
• Both models can process a variety of materials, including carbon steel, stainless steel, and alloy steel, making them versatile for different production needs.
4. How do these mills ensure consistent welding quality?
• Equipped with advanced high-frequency welding systems, the FX28 and FX32 provide precise control over the welding process, ensuring strong and uniform welds.
5. What specific industries benefit most from the FX28/32 models?
• The FX28/32 models are particularly beneficial for industries that require medium-diameter tubes with high precision and durability. These include:
• Agricultural Equipment
• Energy Sector
• Construction
• Furniture Manufacturing
• Machinery Manufacturing
Customer Testimonials
• Customer C: “The steel tube mill has provided us with the flexibility we need to produce various tube sizes for different applications. It’s reliable and easy to operate.”
• Customer D: “Using the FX32 type tube making machine, we’ve been able to significantly reduce our production time while maintaining excellent tube quality. The machine’s performance has exceeded our expectations.”
Why Choose Us
When you select our Versatile Small Tube Mills, you gain access to:
1. Flexibility in Production: Our FX28 and FX32 models are designed to accommodate a wide range of tube sizes and materials, making them ideal for versatile manufacturing needs.
2. Proven Durability: Built with robust components, these machines are designed for long-term operation, ensuring minimal downtime and consistent performance.
3. Customizable Solutions: We offer a variety of customization options to tailor the machines to your specific production requirements, ensuring optimal performance.
4. Comprehensive Support: From setup to ongoing maintenance, our expert team provides the support you need to keep your production line running smoothly.
5. Global Trust: Manufacturers around the world rely on our tube mills for their precision, reliability, and versatility.
Choosing the FX28 and FX32 models means choosing machines that are adaptable to your specific needs, backed by our commitment to quality and customer satisfaction.
Specifications
|
Tube Machine Model |
FX28 |
FX32 |
|
Round Tube OD (mm) |
Φ10-38 |
Φ12-50 |
|
Round Tube OD (inch) |
⅜"-1½" |
½ "-2" |
|
Round Thickness (mm) |
0.4-1.8 |
0.5-2.2 |
|
Square Tube Size (mm) |
8x8-30x30 |
10x10-40x40 |
|
Square Thickness (mm) |
0.4-1.5 |
0.5-1.8 |
|
Main Motor Power (KW) |
55/75 |
90/110 |
|
HF Welder Power (KW) |
100 |
150 |
|
Production Speed (m/min) |
30-110 |
30-110 |
The FX28/32 models are capable of producing tubes with a diameter range that is ideal for applications requiring both strength and flexibility, making them a preferred choice in industries such as furniture and automotive manufacturing.
Comprehensive Tube Mill Model Specifications
Explore the full range of specifications for our versatile tube mill models. This table provides an overview of all available models, helping you choose the best machine for your production requirements. Each model number links to more detailed information. Custom designs are also available.
|
Machine |
Tube OD |
Tube OD |
Thickness |
Square tube size (mm) |
Thickness |
Motor power |
HF power |
Speed |
|
FX16 |
Φ8-25 |
¼"-1" |
0.2-1.0 |
7x7-20x20 |
0.2-0.8 |
22/30 |
100 |
40-120 |
|
FX25 |
Φ8-32 |
¼"-1¼" |
0.3-1.5 |
7x7-25x25 |
0.3-1.2 |
37/45 |
100 |
40-120 |
|
FX28 |
Φ10-38 |
⅜"-1½" |
0.4-1.8 |
8x8-30x30 |
0.4-1.5 |
55/75 |
100 |
30-110 |
|
FX32 |
Φ12-50 |
½ "-2" |
0.5-2.2 |
10x10-40x40 |
0.5-1.8 |
90/110 |
150 |
30-110 |
|
FX45 |
Φ16-63 |
⅝"-2½" |
0.6-2.5 |
12x12-50x50 |
0.6-2.0 |
132/160 |
150 |
30-100 |
|
FX50 |
Φ19-76 |
¾"-3" |
0.7-3.0 |
15x15-60x60 |
0.7-2.5 |
160/185 |
200 |
30-90 |
|
FX60 |
Φ25-89 |
1"-3½" |
0.8-3.5 |
20x20-70x70 |
0.8-3.0 |
160/185 |
250 |
30-90 |
|
FX76 |
Φ38-102 |
1¼"-4" |
1.0-4.0 |
30x30-80x80 |
1.0-3.2 |
200/110x2 |
300 |
20-80 |
|
FX89 |
Φ50-127 |
2"-5" |
1.2-4.5 |
40x40-100x100 |
1.2-3.5 |
250/132x2 |
400 |
20-70 |
|
FX114 |
Φ63-152 |
3"-6" |
1.5-5.0 |
50x50-120x120 |
1.5-4.0 |
160x2 |
400 |
15-60 |
|
FX165 |
Φ89-203 |
3½"-8" |
2.0-6.0 |
70x70-150x150 |
2.0-5.0 |
200x2 |
500 |
15-50 |
|
FX219 |
Φ102-229 |
4"-9" |
3.0-8.0 |
80x80-180x180 |
3.0-6.0 |
250x2 |
600 |
10-40 |
|
FX273 |
Φ127-254 |
5"-10" |
4.0-10.0 |
100x100-200x200 |
4.0-8.0 |
132x2+160x2 |
800 |
10-30 |
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