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8-32mm Small Tube Mills - FX16 & FX25

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8-32mm Small Tube Mills - FX16 & FX25

Our FX16/25 models are precision-engineered for high-performance small diameter tubing, making them ideal for automotive, aerospace, and fine mechanical systems where accuracy and durability are paramount.

Email: erwpipemill@gmail.com

Tel: 008613338123788

8-32mm Small Tube Mills - FX16 & FX25

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Description

Introduction

The FX16 and FX25 models are precision-engineered tube mills designed for producing small-diameter steel tubes ranging from Φ8 to Φ32mm. These mills are specifically tailored for industries requiring high-quality tubing, such as automotive, furniture manufacturing, and light construction. Their advanced high-frequency welding technology ensures superior weld quality, making them ideal for precision-driven applications.

Production Process Overview

Our High-Precision Small Tube Mills, including the FX16 and FX25 models, follow a streamlined production process designed to maximize efficiency and quality. The process includes:

1. Uncoiling: The steel coil is uncoiled and prepared for processing.
2. Shearing and Welding: The strip edges are sheared and welded, ensuring a smooth, continuous strip.
3. Forming: The welded strip is formed into the desired tube shape using precision roll tooling.
4. Welding: High-frequency welding is applied to create a solid, durable seam.
5. Sizing: The tube is precisely sized to the required diameter and thickness.
6. Cutting: The tube is cut to the desired length using automated cutting equipment.
7. Final Inspection and Packaging: Each tube undergoes a thorough inspection before being packaged for shipment.

This process ensures that every tube produced meets the highest standards of quality and precision, suitable for applications in the furniture, automotive, and light construction industries.

The FX16/25 production process utilizes advanced high-frequency welding technology, ensuring that each tube produced meets the stringent standards required for precision-driven industries.

Key Components Overview

The FX16 and FX25 models consist of several key components that work together to deliver high-precision tube manufacturing:

1. Uncoiler: Handles steel coils with precision, ensuring smooth feeding into the production line.
2. Shearing and Welding Unit: Ensures clean, accurate welding with minimal material waste.
3. Forming Section: Utilizes advanced roll tooling to shape the steel strip into the desired tube profile.
4. High-Frequency Welder: Provides consistent, high-quality welding for strong, reliable tube seams.
5. Sizing Unit: Adjusts the tube diameter and thickness to meet exact specifications.
6. Cutting Saw: Delivers precise, automated cutting for consistent tube lengths.
7. Control System: An intuitive interface allows for easy operation and monitoring of the entire production process.

These components work in harmony to ensure the production of high-quality tubes with minimal downtime and maximum efficiency.

Product Advantages

1. High Precision: Both FX16 and FX25 utilize advanced high-frequency welding technology, ensuring superior weld quality with minimal production errors.

2. Versatility: Capable of producing a wide range of tube sizes within the Φ8-Φ32mm range, these models are ideal for diverse applications.

3. Efficiency: With production speeds up to 120 meters per minute, these mills are suitable for high-volume manufacturing, reducing downtime and increasing output.

4. Energy Efficiency: The efficient motors and high-frequency power systems are designed to minimize energy consumption, leading to lower operational costs.

5. User-Friendly Design: The intuitive control systems make these mills easy to operate, maintain, and integrate into existing production lines.

High-precision rollers and automated control systems in the FX16/25 models ensure consistent tube quality, reducing downtime and increasing overall production efficiency.

Applications

The FX16 and FX25 are particularly suited for producing tubes used in:

1. Automotive Components: Ideal for producing small-diameter tubes used in brake lines, fuel injectors, and exhaust systems.

2. Furniture Manufacturing: Used for lightweight and durable tubing in furniture frameworks, such as chair frames and table supports.

3. Electrical Conduits: Perfect for creating small-diameter tubes for electrical conduits in residential and commercial buildings.

4. Household Appliances: Suitable for producing tubes for household items like vacuum cleaners and ironing boards.

5. Agricultural Equipment: Ideal for manufacturing small structural tubes used in greenhouse frameworks and irrigation systems.

6. Precision Machinery: Suitable for producing small-diameter pipes used in precision instruments and mechanical systems.

7. Medical Devices: Ideal for producing tubes for medical devices requiring exacting standards.

The FX16/25 models are extensively used in the production of precision automotive components, medical devices, and fine mechanical systems, where the demand for small diameter, high-strength tubing is critical.

Why Choose Us

When you choose our High-Precision Small Tube Mills, you benefit from:

1. Advanced Technology: Our mills are equipped with the latest high-frequency welding technology, ensuring superior tube quality.

2. Proven Reliability: With a robust design and high-quality components, our machines are built to last, minimizing maintenance and downtime.

3. Customization Options: We understand that every production line has unique needs, which is why we offer customization options to tailor our machines to your specific requirements.

4. Comprehensive Support: From installation to ongoing technical support, our team is dedicated to ensuring your production line operates at peak performance.

5. Global Reputation: Our tube mills are trusted by manufacturers worldwide, known for their precision, reliability, and efficiency.

Choosing our FX16 and FX25 models means choosing a partner committed to your success, offering top-tier technology and unparalleled support.

FAQs

1. How do I maintain the tube mill to ensure optimal performance?

• Regular maintenance includes checking the welding induction coil, cleaning welding slag, and ensuring the motor and HF power supply are functioning correctly. Lubrication of transmission parts is also crucial to reduce mechanical wear.

2. What are the installation requirements for the ERW tube mill?

• The installation site should be level, with adequate space and ventilation. Ensure power and compressed air interfaces are available, and check all parts before installation. Follow the provided manual for installation and debugging.

3. Can these mills produce square and rectangular tubes?

• Yes, both FX16 and FX25 are capable of producing square and rectangular tubes in addition to round tubes, with adjustable roll tooling for different profiles.

4. What kind of materials can these models process?

• These models can handle various steel types, including carbon steel, galvanized steel, and also stainless steel (need TIG or Laser welding), making them versatile for different production needs.

5. What are the delivery times and shipping methods for these models?

• Typically, delivery takes 30-40days after the contract is signed, depending on order volume. Equipment is shipped by sea, using reliable logistics companies to ensure safe delivery.

Customer Testimonials

• Customer A: “The precison tube mill has significantly improved our production efficiency. It’s user-friendly and the quality of the tubes is consistently high.”

• Customer B: “We’ve been using the FX25 tube mill line from XFX to produce a variety of decorative tubes with excellent results. The machine’s performance and reliability are outstanding.”

Specifications

Tube Machine Model	FX16	FX25
Round Tube OD (mm)	Φ8-25	Φ8-32
Round Tube OD (inch)	¼"-1"	¼"-1¼"
Round Thickness (mm)	0.2-1.0	0.3-1.5
Square Tube Size (mm)	7x7-20x20	7x7-25x25
Square Thickness (mm)	0.2-0.8	0.3-1.2
Main Motor Power (KW)	22/30	37/45
HF Welder Power (KW)	100	100
Production Speed (m/min)	40-120	40-120

The compact design and tight tolerances of the FX16/25 models make them particularly suitable for applications requiring high precision and reliability, such as brake lines and fuel injection systems.

Complete Specification Guide for Tube Mill Models

Below is a detailed specification guide for all our tube mill models, including those tailored for small-diameter tubes. Click on any model number to explore specific features and capabilities. We also offer customization options to meet your unique production needs.

Machine Model	Tube OD (mm)	Tube OD (inch)	Thickness (mm)	Square tube size (mm)	Thickness (mm)	Motor power (KW)	HF power (KW)	Speed (m/min)
FX16	Φ8-25	¼"-1"	0.2-1.0	7x7-20x20	0.2-0.8	22/30	100	40-120
FX25	Φ8-32	¼"-1¼"	0.3-1.5	7x7-25x25	0.3-1.2	37/45	100	40-120
FX28	Φ10-38	⅜"-1½"	0.4-1.8	8x8-30x30	0.4-1.5	55/75	100	30-110
FX32	Φ12-50	½ "-2"	0.5-2.2	10x10-40x40	0.5-1.8	90/110	150	30-110
FX45	Φ16-63	⅝"-2½"	0.6-2.5	12x12-50x50	0.6-2.0	132/160	150	30-100
FX50	Φ19-76	¾"-3"	0.7-3.0	15x15-60x60	0.7-2.5	160/185	200	30-90
FX60	Φ25-89	1"-3½"	0.8-3.5	20x20-70x70	0.8-3.0	160/185	250	30-90
FX76	Φ38-102	1¼"-4"	1.0-4.0	30x30-80x80	1.0-3.2	200/110x2	300	20-80
FX89	Φ50-127	2"-5"	1.2-4.5	40x40-100x100	1.2-3.5	250/132x2	400	20-70
FX114	Φ63-152	3"-6"	1.5-5.0	50x50-120x120	1.5-4.0	160x2	400	15-60
FX165	Φ89-203	3½"-8"	2.0-6.0	70x70-150x150	2.0-5.0	200x2	500	15-50
FX219	Φ102-229	4"-9"	3.0-8.0	80x80-180x180	3.0-6.0	250x2	600	10-40
FX273	Φ127-254	5"-10"	4.0-10.0	100x100-200x200	4.0-8.0	132x2+160x2	800	10-30

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